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Experienced Long Load Transport

Have you got a consignment that is overlength and considered a Long Load? The combined experience of the STG team is unrivalled in solving such transport problems.

Get in touch today and discover the difference…

Why Length Behaves Differently to Weight

A heavy load tests the trailer and the ground beneath it. A long one tests the road ahead. Overlength cargo does not just occupy more tarmac; it dictates how far ahead the driver has to read the route and how much of the road the trailer will sweep through every corner. A load stretching the length of two trucks turns a bend that any lorry would take without thought into something that has to be planned, walked and, in places, negotiated with whoever else needs the road.

The team has lived with this since long before length became a talking point. A preserved locomotive bought out of Sarajevo brought the issue to the front in an unusual way. The only road out of the city crossed a bridge too weak to carry the load, so the answer was a trailer far longer than the locomotive actually needed, spreading the weight so that only part of it ever sat on the bridge at once. The harder job that followed was convincing every authority along the route to accept a combination that looked far bigger than it had any right to be.

Transporting Wind Turbine Blades: Extra Long Loads Now More Common

We now turn to the question of length. Until the advent of wind turbine blades, extra long loads were very much a rarity, normally associated with long concrete beams, refinery columns, gantry cranes, etc.

In the early days, the length of turbine blades was fairly modest, increasing exponentially with the development of offshore farms, with manufacture taking place at a local port, for direct shipment out to sea. Having said that, STG remains heavily involved in the movement of smaller blades (yet still extremely long) to onshore sites, a case in point being blades from Northern Ireland to France.

Once again, the question of manoeuvrability comes to the fore. To put this into perspective, blade lengths the equivalent of two trucks long are not uncommon (30m+), causing major problems when negotiating even the most standard of roundabouts. Once again, sophisticated steering mechanisms come into play, with a trailer steersman walking behind the trailer, making constant adjustments to the direction in order to avoid colliding with street signs, lamp posts, etc.

Specialist Transport Long Loads 3

Sharing the Road With a Long Load

An overlength trailer rarely keeps to its own side of the carriageway. On the tighter sections it needs the whole width of the road, and part of the job is managing everything and everyone that has to give way while it does.

STG has handled that reality on all scales. Steel fabrications bound for the works at Port Talbot took up the full width of the road the entire way up from Italy and into Wales, a movement where the challenge was less the distance than the constant business of getting an outsized load through roads never built for it. Length turns a straightforward stretch into a running negotiation with junctions, oncoming traffic and the occasional stubborn corner, and the planning has to account for every metre of it.

Talk to STG About Your Long Load

If your consignment is overlength, be it a turbine blade, a beam, a column or a one-off fabrication, the sensible first move is to work through the route and the handling before anything leaves the yard.

STG will assess the requirement and set out a practical approach built on the realities of the cargo, the route and the delivery point.

Frequently asked questions

At what point does a consignment count as a long load?
At what point does a consignment count as a long load?

There is no single figure, because the road decides as much as the load does. STG regularly moves consignments well beyond 30 metres, turbine blades among them, and what governs a given job is the sequence of bends, roundabouts and junctions between collection and delivery rather than the length on its own. Every movement is judged on what the route can genuinely accommodate.

How is an overlength trailer steered through tight sections?
How is an overlength trailer steered through tight sections?

With dedicated steering and a pair of eyes on foot. Remote and rear-wheel steering let the trailer move its tail away from obstacles a rigid combination would catch, while a steersman walking behind makes continual corrections through the worst of the bends. On the rare occasion that steering alone is not enough, as on a delivery near Naples, outside help and local know-how have been brought in to get the load past.

Does STG carry wind turbine blades?
Does STG carry wind turbine blades?

Yes. Blades are now one of the most common forms of extra long load, and STG stays closely involved in moving them, including smaller onshore blades that remain extremely long, such as movements from Northern Ireland to France. The larger offshore blades are often built at a local port for shipment straight out to sea.

Will a long load need to take up the whole road?
Will a long load need to take up the whole road?

On the tighter sections, often yes. To give an example, steel fabrications heading to Port Talbot ran the full width of the road all the way from Italy into Wales, and part of STG’s planning is managing the junctions, oncoming traffic, and pinch points that come with a load that cannot keep to one lane. It is factored into the route from the outset, not dealt with on the day.

Can STG move a long load across borders?
Can STG move a long load across borders?

Yes. Overlength consignments frequently cross international routes, and STG coordinates the road and, where needed, sea legs around the shape of the cargo. Blade movements from Northern Ireland into France are a good example of a long load combining more than one stage while staying correctly handled throughout.